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What are ton bag sewing machines?

Feb 28, 2024

In the modern packaging industry, especially in the transportation and storage of bulk goods, ton bags (also known as bulk bags or FIBCs) play an important role. To ensure the sealability and durability of these large woven bags, high-quality sewing workmanship is crucial. Ton bag sewing machines are key equipment to achieve this goal, and their efficient and precise sewing performance is attributed to the intricate mechanical principles behind them.

Working principles of ton bag sewing machines

Jumbo bag sewing machines complete the sewing process through the collaboration of a series of precise mechanical components. Firstly, the conveying system feeds the woven material into the machine, then the gripping device fixes the position of the material. Next, the puncturing device drives the sewing needle to penetrate the woven material to form the sewing path. At the same time, the looper captures and hooks the thread loop on the needle to ensure stitch stability. Finally, the thread trimmer pulls and cuts the thread ends to complete the sewing process.

ton bag sewing machines

Roles of precision mechanical parts

●Sewing head: This part executes the actual sewing motion, including the sewing needle, looper, etc. Their precise coordination is key to ensuring sewing quality.
●Transmission system: Usually motor-driven, it is responsible for transferring power to each component, ensuring synchronized motion of the sewing head and other parts.
●Control system: Modern ton bag sewing machines are equipped with microprocessors or computer control systems, which can accurately adjust sewing speed, thread tension, and other parameters to meet preset standards for every stitch during sewing.
●Presser foot and gripping mechanism: These parts keep the woven material stable during sewing, preventing sliding or wrinkling.

Technical elements for efficient sewing

●Double chain stitch: This is a common stitch type used on Jumbo bag sewing machines, providing high-strength and durable seams.
●Automatic thread trimming and auto thread change: Reduces manual intervention, improving efficiency and sewing quality.
Programmable Logic Controller (PLC): Precisely controls the machine's actions including sewing speed, pitch, etc. to suit woven bags of varying thicknesses and materials.

ton bag sewing

Thanks to the intricate mechanical design and intelligent control system, ton bag sewing machines achieve efficient and stable sewing in the packaging industry. From the transmission to the sewing head, every part is carefully designed and debugged to ensure precision and high efficiency in the sewing process. With continuous technological advances, future Jumbo bag sewing machines will keep developing towards higher automation and intelligence to meet growing market demands.

 

If you need to purchase a sewing machine, please contact us at sale@eagleco.cn.

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