How to Choose an Automatic Pocket Setter Sewing Machine

In today's sewing factories, a variety of automated equipment is gaining popularity. The quantity and effectiveness of these automated machines have become a crucial indicator of competitiveness in the clothing manufacturing industry.

Take pockets setter in garment production as an example; this process is both highly technical and challenging. The introduction of Automatic Pocket Setter Sewing Machines has greatly alleviated the longstanding reliance on manual skills for this task. The revolutionary fully automatic bag opening machine has drastically reduced the time-consuming process, which used to take around 3 minutes per bag, to approximately 10 seconds per bag. Moreover, it can handle various bag types, such as straight bags, diagonal bags, authentic and counterfeit bags, as well as single-fold and double-fold bags. This advancement has significantly addressed issues related to labor shortages and low efficiency in clothing factories.

The earliest pocket-setter machines in the Chinese market appeared in the 1990s, primarily offered by a few foreign brands like Durkopp Adler and Juki. During that era, due to their high cost and limited production capacity, these machines were considered luxury items for most clothing factories. Only a handful of large-scale factories could afford to purchase and operate them.

"Prior to using pocket opening machines, we used template machines for pocket opening, and our production efficiency was only about 20% of what pocket opening machines can achieve. Additionally, skilled workers were needed for the cutting process. Now, with the adoption of fully Automatic Pocket Setter Sewing Machines, a regular worker can complete the entire bag opening process. The worker only needs to ensure the accurate placement of the fabric, and the rest is handled by the machine. For simpler designs, one worker can operate two machines simultaneously," customer feedback stated.

Currently, there are two major technological trends in the bag opening machine market: "cold knife" and "laser." Cold knife bag opening machines utilize an angled blade for cutting and can handle thin and medium-thick fabrics, such as stiffer woven fabrics. However, they are not suitable for soft and elastic materials. They are suitable for bag types like bags with straight or diagonal seams, bag covers, and double-piped pockets. Laser bag opening machines, on the other hand, are versatile and can handle fabrics of varying thicknesses. They excel in elastic fabrics such as knits and woven materials and are used for opening pockets in various types of garments, including trousers, jeans, workwear, down jackets, and cotton clothing.

Durkopp Adler has been a leading player in the "cold knife" bag opening machine market. In recent years, they have introduced the flagship automatic bag opening machine series, 755A, and 756A, which can be equipped with needle-feed sewing heads, sandwich-feeding functions, and automatic foot tensioning capabilities. These features effectively address the challenges of opening bags with linings or elastic fabrics. Additionally, this series offers a unique "knit mode" for sewing low-tension double-piped pockets. The production data for these two models in an 8-hour period is approximately 1300-1800 single or double-piped pockets with bag covers for suits and about 2200-2600 double-piped pockets for trousers' back pockets.

Topeagle's Automatic Pocket Setter Sewing Machine provides the competitive price needed to succeed in today's dynamic market.

please contact: wym@eagleco.cn