How to make a Good year welt shoe?

Making Goodyear welted shoes is a complex process, often requiring skilled craftsmanship, specialized tools, and time. Here's a step-by-step overview of the key stages in crafting Goodyear welted shoes:

1. Pattern Design and Cutting

Design: Create a pattern for the shoe based on the style, shape, and size.

Cutting: Select high-quality leather and cut out the individual pieces for the upper, including the vamp (toe part) and quarters (side parts). Precision is essential for a good fit and aesthetic.

2. Assembling the Upper

Lining: Sew a lining to the upper parts to add strength, structure, and comfort.

Closing: Stitch the leather parts together to form the complete upper.

Eyelets and Reinforcements: Add eyelets for lacing and reinforce high-stress areas for durability.

3. Lasting the Upper

Lasting Process: Stretch the upper leather over the last (a foot-shaped mold) to form the shoe's shape. The leather is pulled tight and secured around the last using tacks or adhesive.

Toe and Heel Stiffeners: Add stiffeners (made of leather or synthetic material) to the toe and heel areas for structure and support.

4. Attaching the Welt

Positioning the Welt: Place a strip of leather called the welt between the upper and insole, running around the shoe's perimeter.

Goodyear Welt Machine: Use a Goodyear welt stitching machine to attach the welt to both the insole and upper. The machine creates a lockstitch, making the welted connection strong and flexible. TOPEAGLE TSH-2619 is a ideal equipment for goodyear welt machine. The machine has been widely used in Europe, America, Asia Goodyear welt shoe factory.

5. Filling the Insole and Shank

Cork Layer: A layer of cork is often added between the insole and outsole to enhance comfort and insulation. This cork layer molds to the wearer's foot over time, creating a custom fit.

Steel Shank: A steel or wood shank may be inserted in the arch for support and stability.

6. Attaching the Outsole

Sole Preparation: Trim the outsole to fit the shoe and dye or treat it for durability.

Sole Stitching: Stitch the outsole to the welt, using another round of stitching along the edge. This stitching can be done with a sole-stitching machine or by hand, TOPEAGLE TSH-2368 is a ideal equipment for outsole stitching. This machine has been widely used in Europe, America, Asia Goodyear welt shoe factory.

7. Heel Construction

Heel Layers: Attach layers of leather to form the heel and shape them for comfort and style. Each layer is secured with nails, adhesive, or screws, depending on the desired durability.

Final Shaping: Sand and shape the heel to match the shoe's overall look.

8. Finishing Touches

Edge Trimming: Trim and sand the edges of the sole and heel for a clean finish.

Polishing and Buffing: Polish and buff the leather for a refined appearance.

Removing the Last: Remove the last from the shoe and inspect for quality and comfort.

9. Quality Control and Final Inspection

Each shoe undergoes a thorough inspection for craftsmanship, consistency, and fit. Any final adjustments are made before the shoe is boxed and ready for sale.

Why Goodyear Welted Shoes?

Goodyear welted shoes are prized for their durability, support, and repairability. The layered construction adds strength, and when the outsole wears down, it can easily be replaced, extending the shoe's life. Though labor-intensive, the Goodyear welt technique produces shoes that combine quality, comfort, and longevity.

Where to buy Goodyear welt shoe machines?

TOPEAGLE INTERNATIONAL LTD is the leading manufacturer for goodyear welt shoe machines, we supply the whole production line of Goodyear welt machines, they as following:

TSH-2615 Goodyear insole rib bonding machine

TSH-2620 Stapling lasting machine

TSH-2619 Goodyear welt shoe inseam stitching machine

TSH-2516 Shoe upper edge trimmer machine

TSH-2368 Outsole stitching machine

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For the Goodyear welt shoe production line, please check: https://www.topeaglesewing.com/shoe-making-machine/goodyear-welt-machine/

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